Wood Preservative Composition

ABSTRACT

A wood preservative composition comprising a mixture of a fungicide which is a combination of a boric acid ester, which is soluble in an organic solvent and has a sterically hindered di-alcohol or tri-alcohol group, such as trihexylene glycol biborate, an organo-iodine compound, a triazole, and a synthetic pyrethroid insecticide, said fungicide and the insecticide being present in a sufficient amount that wood treated with the wood treatment material contains fungicide and insecticide in an amount of about 1 ppm to 5000 ppm, based on the weight of the wood after treatment.

BACKGROUND OF THE INVENTION

This invention relates to an improved, organic solvent based, woodpreservative composition which provides improved stability, whichincludes a combination of a fungicide, including a boron-containingcompound, at least one triazole compound, and an organo iodine compound,an insecticide, including a synthetic pyrethroid, and optionally waterrepellants and/or other organic insecticides, and which providesresistance to insect attack on wood treated with this combination.

Wood and wood-based materials, including cellulosic composites andplastic-wood composites, are susceptible to damage from insect pestsincluding ants, beetles and termites. The Formosan subterranean termite,Coptotermes formosanus Shiraki, is of particular concern since thistermite species is the most widely distributed and damaging termite pestin tropical and subtropical regions of the world. It is responsible fortens of millions of dollars each year in costs of damages and control inthe State of Hawaii, and it is an increasingly serious problem acrossthe southern United States. The rapid feeding rate, large colony sizeand aggressive foraging of this termite species make it especiallychallenging with respect to effective wood treatment substances forprotecting wood and wood products from attack by this particular pest.

A variety of fungicides including or combined with boron compounds havebeen used to protect wood and wood composites from decay. For example,it is known to use zinc borate to protect cellulosic composites,including particleboard, hardboard and oriented strand board, fromfungal decay, as described in U.S. Pat. Nos. 4,879,083; 5,763,338; and5,972,266. Zinc borate is usually applied as a powder or a liquidsuspension to wood chips or strands, prior to their fabrication intopanels. However, zinc borate is not a very cost-effective woodpreservative, and does not provide good protection against mold, mildewand staining fungi at typical use levels.

Boric acid forms white, needlelike crystals in which the B(OH)3 unitsare linked together by hydrogen bonds to form layers of nearly hexagonalsymmetry. The boric acid crystals are not very soluble, and in fact, thesolubility of boric acid in cold water is only about 63.5 grams/liter atroom temperature. So, saturated aqueous solutions of boric acid cancontain no more than about one percent-by-weight boron. Liquid boronsolutions have been prepared by dissolving an inorganic borate, e.g.,sodium borate, in water. Because the borates are not significantly moresoluble than boric acid, the maximum concentration of boron which can beachieved with saturated borate solutions is only about threepercent-by-weight. See, for example, the Handbook of Chemistry andPhysics, 54^(th) Edition, CRC Press, Cleveland, Ohio, pages B-74 andB-136.

Other attempts to increase the concentration of boron in solution haveinvolved the reaction of boron compounds, e.g., boric acid and theborates, with polyamines and alkanolamines to produce polyborates.Because these polyborates are more soluble in water, aqueous solutionscontaining higher boron concentrations may be prepared.

Other examples of boron containing compositions have been suggested foruse as wood preservatives include U.S. Pat. No. 4,911,988 which teachesthe use of boro-organic ester compounds to make shaped elements that areinserted into the preformed cavities in timber or other materials. U.S.Pat. No. 6,416,789 teaches a synergistic combination of fungicides,including boron-containing compounds, organo-iodine compounds, andamine-oxides. U.S. Pat. No. 5,846,305 discloses a wood preservativecomposition comprising a copper compound, an amine solvent and a boroncompound. U.S. Pat. No. 6,582,732 teaches a synergistic combination ofinsecticides including boron-containing compounds and syntheticpyrethroids. Also, a wood preservers are sold by Blackfriar, as acombination of trihexyleneglycol biborate (THGB) and naphta, for redcedar, by Triton as a paste combination of THGB and permethrin, byPalace as a combination of THGB and cypermethrin. These compositions aresimple, two component, solvent based, preservative compositions and donot contain other or multiple organic fungicides, water repellants, orother compositions.

It is also known to use iodopropargyl derivatives such as3-iodo-2-propynyl-n-butyl carbamate (IPBC) for protection against fungiwhich cause structural and cosmetic damage to wood. However, whileeffective, this compound used alone is expensive and requires largeramounts to achieve the desired end result. U.S. Pat. No. 5,389,300provides a composition for protecting sawn timber against wooddiscoloring fungi, containing a phenol fungicide and an organo-iodinefungicide such as IPBC. Other fungicides, insecticides, or activeingredients, including boron compounds, can be added to the composition.

U.S. Pat. No. Re 36,798 provides a preservative composition fortreatment of wood and other cellulosic materials, comprising a biocidalmetal compound and a fungicidal compound containing a triazole group.Compositions of this invention may contain other organic fungicides,insecticides, or bacteriocides, including boron in any form, such asboric acid, boron, or boron esters. U.S. Pat. No. 4,950,685 relates to awood preservative composition which provides stain resistance to wood.The composition comprises a synergistic combination of a quaternaryammonium compound and IPBC.

U.S. Pat. No. 5,990,043 relates to an anti-fouling composition whichincludes a carrier, a binder, and an effective amount of at least oneinsecticide, which can be a carbamate. Synergistic effects are observedwhen combinations of two or more of the numerous insecticides listed areused in combination.

A variety of insecticides, including creosote, chrome-copper-arsenate,organophosphates and boron compounds, are available to protect wood andwood composites against insect attack. Synthetic pyrethroids are alsoused to protect against pests but are not as economical or easy to usein the amounts needed for sufficient pest control. For example, U.S.Pat. Nos. 5,480,638 and 5,575,996 disclose a powdered insecticide baitcomposition comprised of pet food, powdered pyrethrin and boric acid.U.S. Pat. No. 5,516,620 relates to a controlled release composition inwhich a insecticide is encapsulated in a starch-borax-urea matrix. U.S.Pat. No. 5,880,142 discloses a composition suitable for controllingtermites comprised of a compound of a specific chemical formula used incombination with a pyrethroid. U.S. Pat. No. 5,916,356 discloses a woodpreservative composition comprising a synergistic combination of abiocidal metal compound and a fungicidal compound having a triazolegroup. The biocidal metal compound can be zinc in the form of aninorganic salt such as zinc borate.

The problem with combinations of preservatives, especially when combinedin organic and waterborne solvents, is that they can be unpredictablyunstable or have limited stability such that they must be used quicklyonce mixed or they have no or little “shelf life”. As noted in U.S. Pat.No. 5,151,127 which teaches a composition containing a fire retardantand wood preservation compounds, including boron and boron oxidecompounds, “the component compounds of the compositions are mixed inspecific sequences to avoid coagulation of the mixture.”

SUMMARY OF THE INVENTION

The present invention is the result of the discovery that an organicsolvent based wood preservative composition which is a mixture offungicides and insecticides and which contains an borate fungicidalcomposition, which is soluble in an organic solvent, has surprisingstability. The wood preservative composition of the present invention isa mixture of a fungicide which is a combination of trihexylene glycolbiborate, an organo-iodine compound, triazole(s), water repellants, anda synthetic pyrethroid insecticide, where the fungicide and theinsecticide are present in a sufficient amount that wood treated withthe wood treatment material contains fungicide and insecticide in anamount of about 1 ppm to 5000 ppm, based on the weight of the wood aftertreatment, and, preferably, the boric acid equivalent present in thewood after treatment is in an amount of about 0.01% to 0.4% by weightbased upon the weight of the wood.

DETAILED DESCRIPTION OF THE INVENTION

The present invention provides a wood treatment material compositionwhich provides improved stability, which includes a combination offungicides, including a boron-containing compound, an organo iodinecompound or compounds, and a triazole compound, an insecticide, such asa synthetic pyrethroid, and an organic solvent or carrier, andoptionally water repellants and/or other organic insecticides, and whichprovides improved resistance to insect attack on wood treated with thiscombination.

The fungicide will consist of boron-containing fungicide composition andorganic fungicide. The organic fungicides include organo iodine (i.e.3-iodo-2-proynyl-n-butyl carbamate), triazoles (i.e. tebuconazole andpropriconazole), quaternary ammonium, organo tin (i.e. bis tributyl tinoxide, thiazoles (i.e. 2-(thiocyanomethylthio)benzothiazole), and arepresent in a combined total amount of about 0.1 wt/wt % to about 2.0wt/wt %. i.e., weight percentage based upon the total weight of themixture.

The optional water repellants that can be employed include petroleumslack and paraffin waxes and can be used in amounts of about 0.5 wt/wt %to 5.0 wt/wt %.

The organic insecticides employed include pyridine, organothiophosphate(i.e. chlorpyriphos), and synthetic pyrethroids (i.e. permethrin,cypermethrin) in amounts of about 0.0 wt/wt % to 0.2 wt/wt %.

As used herein, the term “boron-containing fungicide” includesfungicides containing at least one boron compound, such as boric acidesters, which are soluble in organic solvents and have stericallyhindered di-alcohol and tri-alcohol groups, but do not contain ananhydride bond between the boron atoms, including, but not limited to,trihexylene glycol biborate, trioctylene glycol biborate, andtriisopropanolamine borate. The preferred borate ester compositioncontains 5% or more, based upon the weight of the composition, of boron.The preferred boron-containing fungicide is trihexylene glycol biborate,which has a boron content of 5.84% by weight.

The term “organo-iodine compounds” refers to a category of organo-iodinecompounds known to have biocidal activity and to provide protectionagainst fungi when applied to wood and other materials. Examples oforgano-iodine compounds which may be used in the present inventioninclude, but are not limited to, iodopropargyl derivatives includingcompounds derived from propargyl or iodopropargyl alcohols such as theesters, ethers, acetals, carbamates and carbonates and the iodopropargylderivatives of pyrimidines, thiazolinones, tetrazoles, triazinones,sulfamides, benzothiazoles, ammonium salts, carboxamides, hydroxamates,and ureas. Compounds of this type include iodopropargyl carbamates suchas 3-iodo-2-propynyl propyl carbamate, 3-iodo-2-propynyl butylcarbamate, 3-iodo-2-propynyl hexyl carbamate, 3-iodo-2-propynylcyclohexyl carbamate, 3-iodo-2-propynyl phenyl carbamate, and mixturesthereof. Preferred is 3-iodo-2-propynyl butyl carbamate (IPBC).

The organo-iodine compounds can be used alone or in combination withother active fungicides such as triazoles. The triazole compound may beany compound which contains a triazole group and which possessesbiocidal activity. Preferably the triazole compound contains thetriazole group. A preferred compound is tebuconazole:alpha[2-(4-chlorophenyl)ethyl]-alpha(1,1-dimethylethyl)-1H-1,2,4-triazole-1-ethanol.Alternatively, the triazole compound can be propiconazole(1-[[2-(2,4-dichlorophenyl)-4-propyl-1,3-dioxolan-2-yl]methyl]-1H-1,2,4-triazole)and azaconazole(1-[[2,4-dichlorophenyl)-1,3-dioxolan-2-yl]methyl]-1H-1,2,4-triazole).Hexaconazole and difenaconazole are examples of further triazolecompounds which may be used in the compositions of the invention.Compositions may contain more than one triazole compound for example,they may contain tebuconazole and propiconazole, or a mixture oftebuconazole, propiconazole and azaconazole.

The term “synthetic pyrethroid” includes a group of insect growthregulators or insecticides that act as neurotoxins and are especiallyeffective against insects that are destructive in the adult stage. Thisclass of insecticides is desirable for pest control because it isconsidered to be of low toxicity to animals and humans. However, it isdesirable to use pyrethroids in combination with other insecticides dueto their high cost. Suitable synthetic pyrethroids include deltamethrin,cyfluthrin, permethrin, trilomethrin, cypermethrin, resmethrin and othersynthetic pyrethroids. A preferred synthetic pyrethroid is permethrin.

The term “wood” includes a variety of wood and wood-based materials,including but not limited to logs and other types of dried lumber, greenlumber, fiberboards, strand board, laminated veneer lumber, cellulosiccomposites, plastic wood composites and other types of wood, woodcomposites and engineered wood formed from wood chips, strands, veneersand adhesives.

As used herein, the term “wood treatment material” refers to thiscombination of compositions, which may be used with other additives suchas resins or solvents, and which is applied to wood by a variety ofmethods including, but not limited to, spraying, dipping, pressuretreating, addition during formation of engineered wood, and othermethods known to those skilled in the art that are used to apply suchsubstances to wood.

In a method of creating the wood product, the wood treatment product canbe applied on the surface of the wood, as in spraying or dipping thewood in an organic solvent solution containing all the boron containingwood preservative, the fungicide, and the insecticide. Typically, theorgano-iodine compound and the amine-oxide compound are pre-mixed withsolvents in a ratio of about 4 parts organo-iodine compound, 27 partsamine-oxide compound and 6 parts solvent (the remaining 63 partsconsists of inactive material due to the manner of packaging activeingredients for sale). Any organic solvent can be used, but polarorganic solvents are preferred as they will provide bettersolubilization of the organo-iodine compound. Most preferred aresolvents such as dimethyl sulfoxide and dipropylene glycol.

On a weight to weight percent basis, the boron-containing compound willbe present in the final wood product in an amount of about 0.01 wt. % toabout 2.0 wt. %, preferably about 0.20 wt. % to about 1.0 wt. %. Theorgano-iodine compound will be present in the final wood product in anamount of between about 10 ppm and about 1000 ppm, preferably betweenabout 20 and 100 ppm. The synthetic pyrethroid will be present in thefinal wood product in an amount of between about 1 ppm to about 1000ppm, preferably between about 5 ppm and about 100 ppm. All weightpercent or part-per-million values are based on the total weight of thewood product after treatment.

The insecticides can be applied on the surface of the wood, as inspraying or dipping the wood in a solution containing both insecticides.Other constituents of the solution include a paraffin wax emulsion andwater. The insecticides can also be applied to the wood with pressuretreatment that is commonly used on solid or engineered wood. A thirdmethod, particularly for engineered wood, is to treat the wood chips orstrands with the insecticide combination in powder or liquid form priorto formation of the composite wood boards. Wood may be treated by morethan one of these methods.

The wood treatment compositions of the present invention are made mymixing the fungicides and insecticides together in an appropriatesolvent or carrier. The solvent is neutral and can comprise water,mineral spirits, or oils, with mineral spirits being preferred.

Compatibility Test: Test A

In a 50 gallon pilot plant mixing tank, a commercially availablefungicide (Fungicide I), which is a mixture of iodo-2-propynyl butylcarbamate (IPBC), tabuconazole, and propiconazole, and water repellantswas mixed with a commercially available boron-containing fungicide(Fungicide II), which is a mixture of two borate esters, namely 1,4,tributylene glycol biborate, also known as2,2′-((1-methyl-1,3-propanediyl)bis(oxy)) bis(4-methyldioxaborinane) or1,3-butylene glycol biborate, and hexylene glycol biborate, also knownas 2,2′-oxybis (4,4,6-trimethyl-1,3,2-dioxaborinane) or hexylene glycolboric anhydride. The IPBC mixture and the boron-containing mixtures wereused in proportions to achieve a 90/10 by volume mixture, which wasfollowed by an 88/12 mixture. When mixing, the mixture became hazy inappearance. After approximately one day into the pilot, a brownish/redbottom layer appeared and remained through the rest of the pilot. Yellowstaining of the treated wood parts was seen on parts treated at the endof the third day of testing.

In a second test, Fungicide I was mixed with a commercially availableinsecticide, which is permethrin in an inert solvent, and that in turnwas mixed with Fungicide II and diacetone alcohol as a co-solvent. Thecompositions were added resulting in a mixture of 85.11% Fungicide I and8.51% Fungicide II, and 6.38% diacetone alcohol mixture by volume. Themixture had a slight hazy appearance, but less than that seen in thefirst test. The major portion of the testing was performed on the firstday with occasional batches tested over the following two weeks. At theend of the two week pilot, the test mixture was stirred for sampling andit is at this time a separated bottom layer was noticed. The separatedlayer was not colored in appearance. The mixture was very hazing afterstirring and separated readily upon standing.

The mixture from the first test was decanted and the bottom of thestorage drum contained a white crystalline material along with thebrownish/red separated layer.

Test B

A mixture of Fungicide I and a 10% tributylene glycol biborate (TBGB)was made by pouring the TBGB into the Fungicide I. The followingobservations were made while making and after making the mixture:

The TBGB reacted with moisture in the air while pouring and formed athin white film over the pour stream. The mixture immediately becamehazy during mixing. A brownish/red colored layer immediately began toform at the bottom of the container after completion of the mixing.Moisture from the air inside of the closed container was drawn into themixture causing the container to collapse slightly after a week. Thisbehavior was duplicated by opening the container and allowing it to comeback to its normal shape and closing the container again. It is notedthat TBGB in a fungicide mixture when open to the air will draw moisturefrom the air and hydrolyze to a form insolubles and result in anincrease in the separated phase. The hazing during mixing and phaseseparation seen during the first test was identical to that observedduring this mixing.

The TBGB test was repeated using a mixture of 10% hexylene glycolbiborate (HGB). The mixture was made by pouring the HGB into theFungicide I composition. The following observations were made whilemaking and after making the mixture:

The mixture remained clear during mixing. An opaque white crystallinematerial immediately formed on the container surfaces and continued togrow in volume until equilibrium was reached after several days. Thecontainer was closed. The crystalline material is soluble in water andisopropyl alcohol. A 10% HGB/mineral spirits solution was made to testfor moisture adsorption from the air. The solution remained clearwithout separation or solid precipitation while the container wasclosed. Opening the container to air resulted in white crystal formationafter setting over night. The crystalline material is likely the hydroxyhexylene glycol borate compound formed by hydrolysis of the anhydridebond. The crystal formation in the HGB testing is similar to thatobserved in the first test in the test mixture storage drum.

The basic observations are that both the TBGB and HGB react with variouscomponents of the Fungicide I mixture and react with moisture in theair. Both esters are too reactive to form stable mixtures with FungicideI.

A mixture of tri hexylene glycol biborate (THGB) and Fungicide I wasmade. It was observed that the solution remains clear with noseparation. Next, the mixture was left open to atmosphere for 90 days at40% to 50% relative humidity conditions. The solution remained clearwith no separation and no precipitation of solids. A 10% evaporativeloss of mineral spirits approximately every 14 days was replaced withnew mineral spirits without any negative effects. A plastic container ofthe mixture was closed for 18 days without any collapse of thecontainer. The mixture was placed in a 0° F. freezer overnight. Whenremoved from the freezer, white solids were observed at the bottom ofthe container. Heating the mixture to approximately 20 F with stirringdissolved all of the white solids. The mixture was placed in a 42° F.refrigerator for 63 hours. The mixture remained clear without separationor precipitation.

As can be seen, the use of THGB in Fungicide mixtures produces stablemixtures, when compared to the use of other organic boron-containingfungicides.

Thus, it can be seen that the objects of the invention have beensatisfied by the structure and its method for use presented above. Whilein accordance with the Patent Statutes, only the best mode and preferredembodiment has been presented and described in detail, it is to beunderstood that the invention is not limited thereto or thereby.Accordingly, for an appreciation of the true scope and breadth of theinvention, reference should be made to the following claims.

1-19. (canceled)
 20. A wood preservative composition comprising: (a) atleast one borate ester fungicide in an organic solvent; the at least oneborate ester fungicide comprising an ester that: (i) does not containany boron anhydride bonds between boron atoms; and, (ii) which containsdi-alcohol or tri-alcohol groups that have sterically hindered di- ortri-substituted carbon groups at each B-O-C position; (b) at least oneiodopropargyl carbamate; (c) at least one triazole; and, (d) at leastone synthetic pyrethroid insecticide; (e) the borate ester fungicide,synthetic pyrethroid and insecticide being present in an amounteffective for anti-fungal and anti-insect activity, when the woodpreservative composition is applied to wood.
 21. A wood preservativecomposition according to claim 20 wherein: (a) the composition containsfungicide and insecticide in an amount of 1 ppm-5,000 ppm, based onweight of wood after treatment.
 22. A wood preservative compositionaccording to claim 20 wherein: (a) the fungicide includes boric acidester selected from: trihexylene glycol biborate; trioctylene glycolbiborate; triisopropanolamine borate and mixtures thereof.
 23. A woodpreservative composition according to claim 20 wherein: (a) thefungicide includes at least one glycol biborate.
 24. A wood preservativecomposition according to claim 20 wherein: (a) the fungicide comprisestrihexylene glycol biborate.
 25. The composition of claim 24 wherein theat least one borate ester fungicide is present in an amount of about 0.5to 30.0 wt % based upon the weight of the total mixture.
 26. Thecomposition of claim 20 wherein the at least one borate ester fungicideis present in an amount of about 0.5 to 30.0 wt % based upon the weightof the total mixture.
 27. The composition of claim 20 wherein the atleast one borate ester fungicide is present in an amount of about 3.0 to20.0 wt % based upon the weight of the total mixture.
 28. Thecomposition of claim 20 wherein the synthetic pyrethroid is selectedfrom the group consisting of: deltamethrin, permethrin, cyfluthrin,tralomethrin, cypermethrin and resmethrin.
 29. The composition of claim20 wherein the synthetic pyrethroid is permethrin.
 30. The compositionof claim 20 wherein the iodopropargyl carbamate is selected from thegroup consisting of 3-iodo-2-propynyl propyl carbamate,3-iodo-2-propynyl butyl carbamate, 3-iodo-2-propynyl hexyl carbamate,3-iodo-2-propynyl cyclohexyl carbamate, 3-iodo-2-propynyl phenylcarbamate, and mixtures thereof.
 31. The composition of claim 20 whereinthe iodopropargyl carbamate is 3-iodo-2-propynyl butyl carbamate. 32.The composition of claim 20 wherein the triazole fungicide is selectedfrom the group consisting of tebuconazole, propiconazole, azaconazole,hexaconazole, difenaconzole, and mixtures thereof.
 33. The compositionof claim 20 wherein the wood treatment composition further includeswater repellant.
 34. The composition of claim 20 wherein the at leastone borate ester fungicide is present in an amount such that woodtreated with the wood treatment composition has a boric acid equivalentin an amount of about 0.1% to 0.4% by weight based upon the weight ofthe wood.
 35. A wood treated with the wood treatment composition ofclaim
 20. 36. A wood treated with the wood treatment composition ofclaim 20 wherein said synthetic pyrethroid insecticide is present in thewood in an amount of about 1 ppm to 1000 ppm, based on weight of thewood after treatment.
 37. A wood treated with the wood treatmentcomposition of claim 20 wherein said fungicide and the insecticide arepresent in a sufficient amount that wood treated with the wood treatmentmaterial contains fungicide and insecticide in an amount of about 1 ppmto 5000 ppm, based on the weight of the wood after treatment and has aboric acid equivalent in an amount of about 0.01% to 0.4% by weightbased upon the weight of the wood.
 38. The composition of claim 20wherein the triazole comprises a mixture of tebuconazole andpropiconazole.